Preparation of Fibers.
Most fibers require some preliminary treatment
before they are dyed.
Raw cotton
contains impurities like natural waxes and noncellulose. These
impurities are removed by a process called kier boiling. Cotton is boiled under
pressure with a dilute solution of caustic soda, soap, or other alkali in a
special autoclave, or kier. Usually the cotton fabric contains lots of starch.
So it is very important to remove all
the starch before dyeing. Enzymes are used for fermenting this starch. For
removing of fine fuzzy projecting fibers on cotton fabric processes like
bleaching with sodium hypochlorite and dilute acid are practiced.
Before dyeing up of raw natural silk the gummy
substance sericin present in it should be removed. Sericin can be removed by a
process called degumming. In this
process silk fibers are heated in a dilute soap solution for about two hours.
Wool is derived from animal coat so it contains
lot of impurities like dirt and grease. These impurities can be removed by
scouring with soap and soap ash. The vegetable impurities in wool are removed by a process called
carbonizing, which includes immersing the fiber in dilute sulfuric acid, drying
it, and then heating it to 110°C. (230°F.). Sometimes the wool is bleached or
stoved (exposed to sulfur dioxide gas) prior to dyeing
Nylon does not need any treatment before dyeing.
Viscose rayon is a type of wrinkle free man made fabric. Viscose rayon yarn, in
the form of skeins, cakes, or loose yarn, seldom needs pre dyeing treatment.
Woven or knit goods, however, are treated with a hot ammonia soap solution to
remove the gelatin size. Acetate rayon is often scoured with soap and ammonia.
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